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Robotic palletizer for automatic palletizing islands

Tron Robot

ROBOTIC PALLETIZER and PALLETIZATION ISLANDS

The TRON ROBOT automatic robotic palletizer by DM Pack is designed to meet end-of-line requirements in terms of operating speed, optimized footprint and final pallet configuration, offering a flexible and highly integrable solution. The system is built on a robust supporting structure and stands out for its functional and elegant design, in line with the quality standards of DM Pack machines. The pick & place gripping head, customizable according to the type of product to be palletized, enables gentle handling, precise positioning and correct load alignment before final placement on the pallet. The TRON ROBOT palletizer, integrated into DM Pack palletizing islands, offers a wide range of customized configurations and layouts, adapting to different production flows and available spaces. This flexibility makes the solution ideal for numerous industrial sectors, including textile, food and manufacturing, guaranteeing efficiency, reliability and scalability in automatic palletizing processes.

General characteristics

DM Pack robotic palletizing systems are designed around the TRON ROBOT palletizer, based on highly reliable industrial robots such as ABB, with Comau or Fanuc alternatives available according to application requirements. Integrated with the different stations that make up the palletizing island, the system offers complete and highly configurable solutions for automatic end-of-line systems.

Depending on the type of product to be palletized, dedicated gripping heads are available, designed to guarantee precise, safe and accurate load handling. The palletizing island can be configured with numerous modular stations, allowing high layout flexibility and integration with the existing production line.

Available configurations include motorized roller conveyors for pallet loading, unloading and accumulation, interlayer sheet magazines, automatic pallet magazines, automatic wrapping systems with hood and pre-stretch or rotating table, 90° transfer systems, grouping and layer preparation systems, and connection conveyors with upstream lines.

Thanks to this modular architecture, DM Pack robotic palletizing systems enable the creation of customized automatic palletizing islands, optimizing space, workflows and operational efficiency in a wide range of industrial environments.

Specific characteristics

The TRON ROBOT robotic palletizer by DM Pack is designed to operate both with floor-level pallets and with pallets on motorized roller conveyors, offering maximum integration flexibility in automatic end-of-line systems. The system can handle all types of pallets, adapting to different production configurations.

The operating speed can reach up to 14 movements per minute, guaranteeing high productivity even in intensive applications. The palletizer is available in different configurations, including the floor-level pallet version and the version with automatic pallet loading and unloading, to meet different operating requirements and automation levels.

The gripping head can be equipped with suction cups, grippers or vacuum systems, according to the type and characteristics of the product to be palletized, ensuring precise and safe handling. System control is managed by a Siemens or Omron PLC, guaranteeing reliability and precision in process management.

Brushless motors ensure accurate, repeatable and efficient movements, allowing correct product positioning according to the set palletizing pattern and contributing to the stability and quality of the final pallet.