Automatic cartoner
The GEA automatic cartoning machine by DM PACK is a highly automated solution for packaging single products or multipacks in pre-glued cardboard cartons, ideal for efficient and flexible industrial packaging lines. The machine picks closed cartons from the magazine, opens them precisely and inserts the product inside accurately and continuously. In the intermittent version, insertion is carried out by a pusher, while in the continuous version multiple pushers operate on parallel lanes, guaranteeing stability and high performance even at high speeds. The side flaps can be closed through glue application or by means of an optional tuck-in locking system, offering flexibility according to packaging requirements. The GEA cartoning machine is available in intermittent version, with speeds of up to 35 ppm, and in continuous version, with performance ranging from 80 to 150 ppm. The GEA automatic cartoning machine by DM PACK represents a reliable and high-performance solution for optimising the automatic cartoning process and improving line productivity.
General characteristics
The GEA cartoning machine is a flexible, high-performance solution for automatic packaging, available in intermittent and continuous versions to adapt to different production volumes. The intermittent configuration reaches a capacity of up to 35 cartons per minute, while the continuous version operates at speeds ranging from 80 to 150 cartons per minute, guaranteeing high productivity and operating continuity.
Both versions are designed on a cantilever structure, fully accessible and with visible mechanics, a solution that facilitates cleaning, maintenance and inspection operations, improving ergonomics and operational safety.
The machine is equipped with an intuitive touch screen, available in Siemens or Omron version, allowing simple and effective programming management through a recipe system. Easy-to-use mechanical handwheels, together with the digital counter, enable quick, precise and repeatable format changeovers on the three carton dimensions.
Most adjustments are motorised, electric and storable, reducing set-up times and guaranteeing high process repeatability. This configuration makes the GEA cartoning machine ideal for production lines requiring flexibility, reliability and rapid format changeover, while maintaining consistent quality standards.
Both versions are designed on a cantilever structure, fully accessible and with visible mechanics, a solution that facilitates cleaning, maintenance and inspection operations, improving ergonomics and operational safety.
The machine is equipped with an intuitive touch screen, available in Siemens or Omron version, allowing simple and effective programming management through a recipe system. Easy-to-use mechanical handwheels, together with the digital counter, enable quick, precise and repeatable format changeovers on the three carton dimensions.
Most adjustments are motorised, electric and storable, reducing set-up times and guaranteeing high process repeatability. This configuration makes the GEA cartoning machine ideal for production lines requiring flexibility, reliability and rapid format changeover, while maintaining consistent quality standards.
Specific characteristics
The GEA cartoning machine combines compact dimensions and high performance, with a structure measuring 4 metres in length and 1.9 metres in width, ideal for easy integration into packaging lines.
Carton dimensions vary according to the version. The intermittent configuration handles formats from 60 × 40 × 20 mm up to 400 × 400 × 100 mm, while the continuous version works with cartons from 160 × 40 × 20 mm to 300 × 300 × 100 mm, guaranteeing stability even at high speeds.
Available in painted steel or stainless steel for environments with hygiene or corrosion-resistance requirements, the GEA cartoning machine uses treated components to ensure reliability and long-term durability, making it a versatile solution for different industrial applications.
Carton dimensions vary according to the version. The intermittent configuration handles formats from 60 × 40 × 20 mm up to 400 × 400 × 100 mm, while the continuous version works with cartons from 160 × 40 × 20 mm to 300 × 300 × 100 mm, guaranteeing stability even at high speeds.
Available in painted steel or stainless steel for environments with hygiene or corrosion-resistance requirements, the GEA cartoning machine uses treated components to ensure reliability and long-term durability, making it a versatile solution for different industrial applications.
Packaged product examples
Gea astucciatrice
Gea astucciatrice - Tissue
Gea astucciatrice - Cosmetics
gea
Astucciatrice gea food
and many others...
Details automated case-packing machine
Precise and efficient release system of cases from storage, in the continuous version or using the motorised arm equipped with suction cups in the intermittent version
Cantilever structure completely accessible in all parts, for easy and rapid maintenance and cleaning. Optimal hygiene-sanitary construction
Side flaps closed using glue spot application or using tuck-in system
Motorised side belts ensure outfeed product stability also at high speeds
Row of motorised pushers enable precise, continuous insertion of the product inside the case.
Conveyor belt designed to product measurement, available in cups, sections or smooth.
Output station with guide belts adjusted to the dimensions of the box.
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